Casting Applications

ESI's Casting Simulation Suite (ProCAST & QuikCAST) is a complete solution allowing predictive evaluation of the entire casting process including filling and solidification defects, mechanical properties and complex part distortion. It enables rapid visualization of design changes and allows for correct decision-making at an early stage of the manufacturing process.

Graphical User Interface Material Databases

Continuous casting

Flow Solver
  - Lost Foam
  - Core blowing
  - Semi-solid modeling
  - Centrifugal
Thermal Solver
  - Radiation
Geometry & Meshing

Optimization
Gating Conception
Inverse

Thermodynamic databases
Stress solver
Gas & Microporosity
Microstructure & Heat Treatment
Grain Structure
Primary Phase

Specific Process

Base Package

Decisison-making

Physics-Advanced Analysis

Modeling Casting Defects

Solidification

Micro Porosity
Gas Porosity
Piping
Hot Spot

Pouring

Misruns
Air Entrapment
Oxides
Surface Defects
Cold Shuts
Turbulences
Inclusions
Core Gases

Stress

Hot Tears
Surface Cracks
Residual Stresses
Cold Cracks
Distortion
Die Fatigue

Metallurgy Specifications

Stray Grain
Freckle
Segregation
Mechanical Properties
Distortion
Dimensional Tolerances

Modeling Casting Processes

Gravity Casting

Sand / Permanent Mold / Tilt Pouring

Low Pressure Die Casting

High Pressure Die Casting

Investment & Shell Casting

Continuous Casting

Centrifugal Casting

Lost Foam

Semi-Solid Modeling

Core Blowing & Gassing

Check out our Casting Success Stories.
Contact us for further information.

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